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Schenck Process

Screen Sensing System

Real-time monitoring of mining vibration screens.

Product

Machine Health Monitoring

The energy harvesting sensors automate mining inspections using IoT technology to monitor screen performance in real time, delivering insights into machine health and preventing failures to reduce downtime.

Partnership

Holistic Approach

We took a holistic approach with Schenck to develop a motion sensors and gateway system , focusing on electronics, embedded software, industrial design, and supporting prototype creation and field trials.

Key Features

Energy Harvesting Capability

Magnetic Attachment Method

Real-time Data Transmission

Wireless Communication to Gateway

Impact

Powered by Harvested Energy

The sensors are wireless and attach magnetically, where they are powered by energy harvested from machine motion. Data is seamlessly transmitted to the cloud for remote monitoring and analysis, offering effortless improvement in maintenance planning efficiency.

Feature set

Software

Synchronised Multi-sensor Measurements (<100uS)

Multicast OTA Updates

Acceleration Logging and Calculations and Spectral Analysis

i.MX 6UltraLite Running Linux OS

TCP/IP Server Communication

Database Storage for Sensor Data and Configuration

PHP-based REST API to receive gateway communications and server commands

mySQL database and MQTT broker

Hardware

Variscite SOM

Cellular and GPS Connectivity

LoRA Receiver and Transceiver

Temperature and Humidity Sensor

TCP/IP Server Communication

Database Storage for Sensor Data and Configuration

Microphone, Light Sensor and Accelerometer

32Mbit NOR Flash

Industrial Design

Magnetic Sensor Attachment

Internal Energy Harvesting Mechanism

IP Sealed Enclosure

Status Illuminations

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What our clients are saying

Ingenuity's technical expertise, strong organization, and quality deliverables were outstanding... Highly recommend their team for anyone seeking top-notch hardware/software development.

One of the key factors that helped us overcome ... obstacles was Ingenuity’s expertise and the diverse skill set within their team.

‍

All Ingenuity team members are highly skilled, highly professional and excellent communicators.
I could not imagine a better partner for a complex device development project...

It has been a pleasure working with the Ingenuity team. All work delivered has been of a high level and the team has delivered on often tight timelines.

This project is my first experience in working with a company and designing a new product for my Company. We have had such a positive experience with the team.

Osvaldo Vallati

Research & Development Engineer, Sandvik

Ryan Norris

Co-Founder & CEO, Vayeron

Peter van Wijngaarden

Founder & CMO, Enlighten Imaging

Ben Trout

Device Project Leader, De Motu Cordis

Nicky Ferguson

Owner, Gold Coast Bed Alarms

Let’s create better, together.

Get in touch to schedule your free initial consultation with our team today!